The
Industrial Assessment Center Program is a national program sponsored by
the US Department of Energy.
What
can I expect from Texas A&M University?
You
can expect to receive a formal, technical report about two months
after the team of staff and students visits your plant written in
terms of projects that are recommended for implementation. Every
project will recommend an action such as "Install power factor correction"
or "Insulate bare steam pipes" and display calculations of cost
savings, as well as calculations of energy or waste reductions,
and productivity savings. Every project will provide conceptual
information or designs to achieve the savings, as well as an estimated
implementation cost and pay back information. You and others
on your staff should be able to understand the calculations in the
report.
Before
the assessment team visits your plant, you will be asked to provide
12 months of copies of all major energy bills—usually electricity
and natural gas—and copies of waste data such as the Annual Waste
Summary that some manufacturers are asked to submit annually to
the state. Center personnel will review your data and call
several weeks ahead of time to schedule an assessment visit at
your plant by a team of students led by a faculty or staff member.
Assessment
visits typically take one day and begin about 8:00 a.m. at your
facility with a discussion
of your production processes and a review of the data you sent.
The initial discussion is a time of intense conferring about your
production and related procedures, and usually takes about an hour
and a half. Subsequently, plant personnel lead the assessment
team on a tour of the facility so that team members may observe
the production process. The assessment team pays particular
attention to production activities, energy-using systems, and areas
where waste is generated and stored. After that, the students
are assigned cost reduction projects to research. In the afternoon,
the students gather data to support cost savings calculations by
observing operations, making measurements, and asking questions.
About 4:00 p.m. the team finishes with an exit interview with plant
management and returns to Texas A&M University to prepare a
formal technical report for you, which will be reviewed thoroughly
by the staff leader of the assessment team. You should receive
the report about two months after the assessment visit.